BPE051

Plastic Product & Mould Design

L-T-P3-0-0 Credits3 Session2024-25 TypeTheory
Appears in 1 semester

B.Tech Plastic Engineering · Sem 5 (Departmental Elective-I)

Syllabus

5 units
Unit1

Unit 1

  • Design of polymeric product Design criteria based upon product functions and geometry. Material selection by property assessment. Selection of appropriate forming processes.
  • Moulding considerations Draft, radii, dimensional tolerances, wall thicknesses, ribs and bosses, inserts, sink marks, undercuts, feeding system, gate location, flow pattern, shrinkage and post moulding shrinkage.
Unit2

Unit 2

Design of Plastic under static load Design of Plastic under Dynamic load, Metal insert, hinge, fasteners.

Unit3

Unit 3

Injection mould design Single, multicavity, semi automatic and automatic moulds. Types of injection moulds, their application, detailed structure and working. Feed system, Temperature control system, Ejection System, Standard Mould base.

Unit4

Unit 4

Split Mould and types of mechanism, Unscrewing mechanism, Introduction to Hot runner mould. Design concepts for compression moulds, transfer moulds and blow moulds.

Unit5

Unit 5

Extrusion Dies Types of extrusion dies and design characteristics. Die Design for Pipe and Sheet.

Course Outcomes (COs)5 outcomes

After completion of the course student will be able to:

  1. CO1Understand the basics of Plastics mould design and also product design.K2
  2. CO2Acquire knowledge about various moulds for different processing techniques.K2
  3. CO3Understand the knowledge of design parameters of an Injection mouldK2
  4. CO4Understand various design parameters for a split mouldK2
  5. CO5Design the extrusion dies for pipes and sheetsK3

Text Books

  1. ‐
  2. Peter Jones, The Mould Design Guide, Smithers Rapra Technology Limited, 2008, Shawbury, Shrewsbury, Shropshire, SY4 4NR, UK
  3. Injection Mould Design for Thermoplastic ‐ By Pye, R.G.W.,2000.

References

  1. ‐
  2. Injection Mould Design Fundamentals (Vol. I& II) ‐ By Glanvill & Denton
  3. Plastics Moulds & Dies ‐ By Sors et al., Second Edition
  4. Fundamentals of plastics mould design – By Sanjay K Nayak, Pratap Chandra Padhi and Y. Hidayathullah, 2012.
  5. Dym J.B Injection Mould& Molding A practical manual, Springer, Second Edition.

Official AKTU syllabus

This subject is on page 14, 15 of the original AKTU PDF.

Official AKTU syllabus PDF ↗